Conveyors are the silent forces behind our modern logistics systems, but as with all mechanical devices, they can sometimes falter. What happens then? How are these essential parts of industrial processes repaired? To answer these questions, we spent a day with our service engineers, who gave us an exclusive insight into their world of conveyor belt repair.
THE CALL
It all starts with a call: a production line somewhere in the heart of a factory comes to a halt. The cause? A faulty conveyor belt. Our engineers are called in to rectify the situation and get production back on track as soon as possible.
PREPARATION
Before leaving, mechanics gather all necessary tools and spare parts. This includes not only standard tools such as spanners and spanners, but also specialised equipment such as vulcanisers for repairing rubber tyres and splicing tools for repairing tyre joints.
ON SITE
Arriving on site, mechanics start with a thorough inspection of the conveyor belt. They investigate the nature of the problem - whether it is a torn tyre, a worn roller, or a faulty motor - and draw up a plan for repair. Safety is always paramount, so before they start, they make sure the plant is completely shut down and locked down.
REPAIR PROCESS
The repair process can vary depending on the nature of the problem, but in the case of a torn tyre, fitters start by removing the damaged section. They then cut a new section of the right size and use their splicing tools to make a strong and durable connection between the new and existing tyre.
For more complex problems, such as faulty motors or electrical faults, the mechanics first diagnose the problem using specialised testing equipment. They then carry out the necessary repairs, repairing or replacing other components.d.
TESTING AND COMMISSIONING
After the repair, mechanics thoroughly test the conveyor belt to ensure that everything is working properly. They check the alignment, speed and overall performance of the belt to ensure that it can operate safely and efficiently. Only when they are satisfied that everything is functioning correctly is the conveyor returned to operation.
CONCLUSION
Repairing conveyor belts requires not only technical skills and knowledge of mechanics, but also a good understanding of the specific requirements of industrial processes. Our service engineers play a crucial role in maintaining and repairing these essential systems, minimising production interruptions and keeping businesses running.
Conveyors may not always be visible in everyday life, but their impact on the efficiency and productivity of modern industries is undeniable. The work of dedicated professionals like our service engineers keeps these vital links in our economy running smoothly and reliably. Our technical support is on standby 24/7 to get your conveyors back up and running quickly in case of problems.
CHOOSE THE PERFECT CONVEYOR BELT
At LBS, we offer a wide range of synthetic conveyor belts with different profiles, colours and properties. And our rubber conveyor belt range is also extensive, we have the right conveyor belt for your product and installation. Our belts are designed to meet the most stringent requirements and contribute to the efficiency and quality of your production process.
At LBS, we are ready to help you find the best solution. Contact us, our specialists are ready to assist you.